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E-mail:lydiama@horetech.cn
Office location: A8, qingchuangyuan, yuehua street, fangshan district, Beijing
Production base: B2 satellite navigation industrial park, Gu'an county, Langfang city, Hebei province
Desktop Automatic Die Bonder DB300
Key words:
Classification:
1. Application Overview:
The laser-vision-based micro-assembly die-bonding system effectively addresses users’ requirements for compact footprint and high-precision processing, featuring a modular design with flexible configuration and easy operation. Its core module integrates two key subsystems: a high-precision force-controlled placement system and a dispensing-and-fixing system. The system employs a micrometer-level gantry structure with single- or dual-drive configurations, enabling convenient integration and customization with other modules.
2. Equipment Features
*The chip-mounting dispensing platform is equipped with an AI-based planar alignment system, which significantly reduces voids in the die-attach adhesive at the bottom of the die.
*Soft-landing force-control system: gentle contact forces prevent damage to chips or leave no marks on their surfaces, perfectly addressing the limitations of conventional pneumatic cylinder motion control and boosting production capacity.
*Customizable with optional curing module, wafer handling module, automatic nozzle-change module, and automatic needle-nozzle adjustment module, as required by the specific product.
*Can simultaneously meet the requirements of high-precision experimental chip mounting and small-batch production.
3. Equipment Parameters
Project |
Parameters |
Equipment dimensions |
800mm × 700 mm × 650 mm |
XYZ axis travel |
300mm*300mm*50mm |
Mounting device size |
0.15–25 mm |
Workwear Scope |
180*180mm |
XY drive configuration |
Servo |
Maximum travel speed of the X and Y axes |
XYZ=50mm/s |
Limit function |
Electronic soft limit + physical limit |
Laser height measurement |
3 micrometers |
Precision of the needle-tip correction module |
3 microns |
Platform Structure |
Dual-Y Optical Platform |
Overall mounting accuracy |
±10 μm |
Adhesion Control |
10g-80g |
Chip orientation |
Different heights, different angles |
Nozzle |
Bakelite nozzle/rubber nozzle |
Patch pressure |
0.01N–0.1N (10 g–100 g) |
Production Efficiency |
No less than 180 components per hour (based on a chip size of 0.5 mm × 0.5 mm). |
Minimum droplet diameter |
0.2 mm (using a 0.1 mm aperture needle) |
Dispensing Mode |
Pressure Time Mode (Standard Machine) |
High-precision dispensing pump and control valve with automatic positive/negative pressure adjustment for dispensing |
Perform differential feedback along the path. |
Dispensing Air Pressure Setting Range |
0.01–0.5 MPa |
Device Products |
Wafer, MEMS, infrared detector, CCD/CMOS, flip chip |
Process |
Epoxy resin, silver paddle, thermal conductive adhesive, etc. |
Weight |
Approximately 120 kg |
Input Power |
220 AC ±5% @ 50 Hz, 10 A |
Air (nitrogen) |
0.2 MPa ~ 0.8 MPa |
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