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PAL-200 Semi-Automatic Parallel Sealing and Welding Machine

Parallel seal welding plays a crucial role in integrated circuit packaging, particularly in high-reliability hermetic packaging. It is well suited for ceramic packages and metal can packages that demand stringent control of moisture content and superior gas tightness. As a key piece of equipment, the parallel seal-welding machine is extensively used in the packaging processes of optoelectronic devices, hybrid integrated circuits, BOX components, and other similar products.

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1. Overview:

Parallel seal welding plays a crucial role in integrated circuit packaging, particularly in high-reliability hermetic packaging. It is well suited for ceramic packages and metal can packages that demand stringent control over moisture content and air tightness. As a key piece of equipment, the parallel seal-welding machine is widely used in Optoelectronic devices , hybrid integrated circuit, BOX device During the packaging process.

2. Equipment Features

*Multiple welding modes: circular weld, rectangular weld, regular polygonal weld, and array weld; the array weld mode can also perform spot welding.

*Advanced hermetic sealing energy control scheme significantly enhances the welding quality at the device edges and corners.

*Equipped with a cover-plate clamping device to prevent warping during large-diameter tube-and-shell seal welding.

*Simple power parameter management, stable output, and user-friendly software

*Optional CCD camera system available; fixtures included as standard.

*Customizable glove boxes (round-chamber heat transfer, square-chamber heat transfer)

3. Equipment Parameters

Project

Content

Parameters

Welding Indicators

Maximum welding power

6KW

Welding speed

0.1 mm/s to 30 mm/s (adjustable)

Electrode wheel pressure accuracy

±30g

Minimum PKG (tube-and-shell) size range

3mm×3mm

Maximum PKG (tube-and-shell) size range

200mm × 200mm

Welding pressure

1 g to 2300 g (adjustable)

Cover plate edge thickness

0.08mm-0.25mm

Shell and tube material

Kovar (nickel-plated, gold-plated), ceramics (Kovar with nickel or gold-plated solder rings), stainless steel

Glove box

Main Cabin Observation Dimensions

1200mm × 750mm × 900mm

Main cabin pressure

-12 mbar—12 mbar

Enclosure leakage rate

≤0.001 vol%/h

Water analyzer

Accuracy ±1% ppm

Oxygen analyzer

Accuracy ±1% ppm

Automatic cleaning

Interface operations: set start and stop times

Circulating Purification System

Heating, vacuuming, purifying, and regenerating to maintain water/oxygen levels below 1 ppm.

Regeneration System

For reuse in the purification system to activate it.

Round cabin

Transit Chamber Dimensions

Large transition circular compartment Φ360mm × 600mm

Small transition cylindrical chamber, Φ150 mm × 300 mm

Heating temperature control

0–200°C, temperature control accuracy ±2°C

Modular cabin

Square Heating Transition Chamber

Located on the left side of the enclosure

Square Transition Chamber

Located on the right side of the enclosure (optional heating)

Heated Transition Chamber Dimensions

Three-tier tray, four-layer heating

300 mm × 350 mm × 300 mm (customizable upon request)

Square transition chamber dimensions

300 mm × 350 mm × 300 mm (customizable upon request)

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