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Tel: +86-13273253358

E-mail:lydiama@horetech.cn

Office location: A8, qingchuangyuan, yuehua street, fangshan district, Beijing

Production base: B2 satellite navigation industrial park, Gu'an county, Langfang city, Hebei province

PAL-A200 Automatic Parallel Sealing and Welding Machine

The automatic alignment and parallel seam sealing welder is an automated piece of equipment. Operators manually place the tube shell and cover plate into their respective fixtures, select the corresponding process recipe, and initiate the program. The equipment then automatically picks up the cover plate, captures a visual image, and, following computational processing, precisely positions the cover plate on the tube shell to achieve accurate alignment before performing spot welding and seam welding. This equipment is capable of hermetically sealing joints between metal components, metallized ceramic substrates, and metal cover plates. It is equipped with a highly reliable PLC, an industrial PC, and an advanced high-frequency inverter welding power supply, delivering fast dynamic response and high control accuracy. The inclusion of an automated cover-plate pick-up mechanism and a vision system ensures that the equipment can meet the demands of high-precision, fully automated cover-plate alignment. In addition, an atmosphere-controlled glove box provides an optimal working environment for the welding process.

Key words:

PAL-A200

Classification:

Automatic Parallel Sealing Machine

Product Consulting:

Product Description Download

1. Overview

The automatic alignment and parallel seam welding machine is an automated piece of equipment. Operators manually place the tube shell and cover plate into their respective fixtures, select the corresponding process recipe, and initiate the program. The machine then automatically picks up the cover plate, captures a visual image, and, following computational processing, precisely positions the cover plate on the tube shell to achieve accurate alignment before performing spot welding and seam welding. This equipment is capable of hermetically sealing joints between metal components, metallized ceramic substrates, and metal cover plates. It is equipped with a highly reliable PLC, an industrial PC, and an advanced high-frequency inverter welding power supply, delivering fast dynamic response and high control accuracy. The inclusion of an automated cover-plate pick-up mechanism and a vision system ensures that the machine can meet the demanding requirements for high-precision, automated cover-plate alignment. In addition, an atmosphere-controlled glove box provides an optimal working environment for the welding process.

2. Equipment Features

*Includes cover-plate alignment, seal welding, oven, glove box, and transfer chamber functions, among others.

*Equipped with a first-line vision system, servo module system, nozzle system, and carrier system

*Optimal software algorithms paired with high-quality hardware ensure product quality and precision, enabling continuous, stable operation.

3. Equipment Parameters

Content	Parameters
Welded pipe shell dimensions	(2–200) × (2–200) mm
Visual Alignment Range	(2–30) × (2–30) mm
Shell-and-tube cover plate alignment accuracy	≤0.02 mm
Array Welding Range	≤ (200 × 200) mm
Welding pressure	500 g to 3,000 g (including self-weight)
Welding speed	(0.1~50 mm)/s
Shell-and-tube shape	Rectangle, circle, polygon
Cover plate thickness	(0.08–0.25) mm
Shell and tube material	Ceramic with Kovar and metallization
Maximum welding power of the welding power supply	6kW
Maximum output current of the welding power supply	2kA
Welding power supply frequency	4kHz
Equipment external dimensions	Approximately 2700 mm × 1000 mm × 2000 mm